The Nuclear Power Plant — How it Works

8 min read

 

nuclear power plant is basically a thermal power plant in which the heat source is an ongoing nuclear fission reaction. In the most common type, a pressurised water reactor, a coolant removes the released heat and transfers it in a steam generator to water in a secondary circuit, where steam is generated. This steam powers a steam turbine that drives a generator to generate electricity.

The Reactor Core

Video: Schematic diagram of a nuclear power plant.

Heat is generated in a nuclear power plant by the fission of atomic nuclei contained in the nuclear fuel loaded into the so-called reactor core. Natural or enriched uranium or MOX, a mixture of uranium and plutonium oxides, is usually used to produce nuclear fuel. The reactor core may also contain a moderator used to slow down neutrons and absorber rods used to control the course of the fission reaction.

The Reactor

Aerial view of a nuclear power plant under construction showing the circular reinforced concrete containment building that will house the reactor and primary circuit systems. (Source: © hlxandr / stock.adobe.com)

Aerial view of a nuclear power plant under construction showing the circular reinforced concrete containment building that will house the reactor and primary circuit systems.

Under normal operating conditions, fully under the control of the power plant operators and its control systems, a controlled fission reaction takes place inside the reactor core. During this reaction, energy is released by the fission of atomic nuclei, primarily in the form of heat. This heat is removed from the fuel rods by a coolant. Water is the most commonly used coolant. Less frequently, gas, liquid metal or molten salt may also be used. The coolant temperature in many commercial power reactors is around 300 °C when it exits the reactor. The reactor itself may consist of a steel pressure vessel, a concrete vessel or a set of pressure channels housing the nuclear fuel. A reactor must be able to withstand high temperatures, pressures where applicable, and an intense neutron flux. Modern nuclear power plants are typically designed for an operating life of 60 years or more.

Primary Circuit and Steam Generator

Video: 3D model of the VVER 1000 reactor primary circuit.

Coolant exiting the reactor circulates in a closed circuit known as the primary circuit. The coolant transfers its heat in a heat exchanger known as the steam generator. Water in the other circuit, known as the secondary circuit, heats up in the steam generator, starts to boil and produces steam. This steam is then dried and supplied to a turbine. In a two-circuit power plant, the radioactive primary coolant remains separated from the secondary circuit and does not come into direct contact with the turbine or other conventional components of the power plant.

Some types of nuclear power plants are based on a single circuit. In boiling water reactors (BWRs), boiling occurs directly in the reactor core and the generated steam is separated from water, dried and supplied directly to a turbine. The advantage of a single-circuit arrangement is its simpler design and the elimination of steam generators. However, because the steam passes directly from the reactor to the turbine, it contains short-lived radioactive isotopes and the turbine and associated steam systems must therefore be treated as part of the radiologically controlled area.

Containment

Disassembled steam turbine during maintenance. The turbine-generator, condenser and feedwater heating systems are part of the conventional side of the plant and are similar to those used in other thermal power plants. (Source: © alexrow / stock.adobe.com)

Disassembled steam turbine during maintenance. The turbine-generator, condenser and feedwater heating systems are part of the conventional side of the plant and are similar to those used in other thermal power plants.

The so-called nuclear side of a nuclear power plant comprises the reactor, the primary circuit and related nuclear systems. These components are usually enclosed within a robust structure known as the containment. It protects safety-critical equipment from external hazards and, at the same time, prevents or limits the release of radioactive substances in the event of a serious accident. Modern containments are designed to withstand severe internal pressures and external hazards, which may include aircraft impact. They are commonly constructed of reinforced or prestressed concrete, often with a steel liner to ensure leak-tightness.

Machining of the inner surface of a nuclear reactor pressure vessel nozzle during manufacture. (Source: © Елена Бионышева-Абра / stock.adobe.com)
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The reactor hall of a twin-unit VVER-440 nuclear power plant provides access to the reactor vessels during refuelling and maintenance. Beneath the large silver circular cover on the raised platform is the reactor shaft containing the reactor pressure vessel. (Source: © josefkubes / stock.adobe.com)
Manufacturing of a reactor pressure vessel involves extensive machining, welding, inspection, and quality control. The vessel must withstand high temperatures, pressures, and radiation throughout decades of operation. (Source: © Елена Бионышева-Абра / stock.adobe.com)
Complex structures inside the reactor vessel support the fuel assemblies and guide the movement of control rods used to regulate the nuclear chain reaction. (Source: © Елена Бионышева-Абра / stock.adobe.com)
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Secondary Circuit, Turbine and Generator

Video: Model of a low-pressure turbine rotor of a nuclear power plant.

The secondary circuit and other related components are not part of the nuclear side of a nuclear power plant. Their function is similar to that of other thermal power plants. Steam generated in the secondary circuit is supplied to a turbine that may be tens of metres long and contain several stages. The first is the high-pressure stage, which is driven directly by steam from the steam generators. After passing through the high-pressure stage, the steam is dried and reheated before being supplied to the low-pressure stages, which have progressively longer blades. Depending on the turbine design, the shaft typically rotates at 1,500 or 3,000 rpm in a 50 Hz grid and drives a generator that produces electricity.

The Arabelle is the world’s most powerful steam turbine in operation. Designed specifically for nuclear power plants, its largest versions can reach outputs of up to 1,900 MW.

As steam expands through the turbine, its volume increases substantially. To efficiently extract the remaining energy, nuclear power plants use multiple low-pressure turbine sections with very long final-stage blades. (Source: © Елена Бионышева-Абра / stock.adobe.com)
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Although it is separated from the radioactive primary coolant, the secondary circuit requires extensive inspection, maintenance, and monitoring to ensure reliable long-term operation. (Source: © kinwun / stock.adobe.com)
Steam turbines convert the thermal energy of steam into mechanical energy. Due to the large volume of low-pressure steam, nuclear power plants often employ several low-pressure turbine sections. (Source: © nordroden / stock.adobe.com)
The turbine-generator set is the final stage of electricity generation in a nuclear power plant. Driven by the steam turbine, the generator converts mechanical energy into electrical energy, which is then supplied to the grid. (Source: © Shchipkova Elena / stock.adobe.com)
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Cooling

Natural-draught cooling towers are a dominant feature of many nuclear and fossil-fuel power plants that do not use direct cooling with water from a river, lake or sea. (Source: © meryll / stock.adobe.com)

Natural-draught cooling towers are a dominant feature of many nuclear and fossil-fuel power plants that do not use direct cooling with water from a river, lake or sea.

In order to maximise the efficiency of energy conversion, the steam must be condensed after leaving the steam turbine. This is achieved in a condenser cooled by a separate cooling-water system, sometimes referred to as the tertiary circuit. The cooling water may release heat directly to the sea, a river or another large body of water, or it may be cooled in cooling towers. Lower cooling towers may use forced or induced airflow through sprayed or distributed water. Part of the water evaporates, removing heat from the remaining water.

The second type of cooling tower, often a dominant feature of a thermal power plant, is a large concrete shell in the shape of a hyperboloid, typically more than 100 metres tall. Warm water is distributed inside the tower and flows down through the fill towards a basin at its base. Natural draught draws air upwards through the tower, cooling the water primarily by evaporation before it is returned to the condenser.

Most of the visible plume above a nuclear power plant’s cooling towers is simply water vapour condensed into tiny droplets, not smoke or radioactive gas.

Power Plant Power Output

The power plant’s cooling-water system removes heat from the condenser, where steam leaving the turbine is condensed back into water. The heat is then released into the atmosphere through the cooling towers. (Source: © Massimo Cavallo / stock.adobe.com)

The power plant’s cooling-water system removes heat from the condenser, where steam leaving the turbine is condensed back into water. The heat is then released into the atmosphere through the cooling towers.

There are three different ways to express the power output of a nuclear power plant:

  • Thermal power, expressed in MWt, indicates how much heat is generated by the reactor.
  • Gross electrical power output, expressed in MWe, indicates how much electricity is generated by the generator.
  • Net electrical power output, expressed in MWe, indicates how much electricity is supplied to the grid after the plant’s own electricity consumption has been deducted. The achievable electrical output may vary with cooling-water and ambient conditions and can therefore differ between summer and winter.

The reinforced concrete shell of a natural-draught cooling tower is constructed using a continuous slipforming process, ensuring high structural integrity and dimensional accuracy. (Source: © Fotokon / stock.adobe.com)
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All important parameters of an operating nuclear power plant are displayed on the control room panels. The control room is the operational centre of the entire unit. (Source: © PozitivStudija / stock.adobe.com)
Operating a nuclear power plant is a highly responsible task. Reactor and plant operators must undergo extensive theoretical and practical training and demonstrate their competence before being authorised to perform their duties. (Source: © PozitivStudija / stock.adobe.com)
In traditional control rooms, different parts of the plant’s technological systems are represented on dedicated panels, allowing operators to monitor and control important equipment. (Source: © PozitivStudija / stock.adobe.com)
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